Factory Production Counter Emits Count Tone, Andon Light and Calculates Efficiency.

Counters

Valcom has been working with DC-Digital to create an Efficiency counter that could help keep track of the efficiency of their products produced per minute. This unit integrates several components to streamline product manufacturing. The 24 Keypad Input Program Controller (DC-GEN-24) allows Valcom to precisely set the desired production rate (units per second, units per minute or seconds per unit), and manage real-time adjustments, featuring a user-friendly 25 key keypad interface with a modular RJ-45 connection and 25 feet of cabling. The Diffusive Reflective Object Sensor (DC-DIFF-SENS-10) tracks object presence up to 10 feet away, feeding this data into the system to update the ‘Actual’ count incrementally. Each time a product has passed in front of the sensor it emits a 3 second buzz and lights a green Andon LED light while incrementing the count, comparing to the daily or shift planned goal and calculating the efficiency up to 200%. The 3 line display digits are 2.3-inch red LED’s visible from up to 120 feet, complemented by a multicolored Andon light and Piezo alarm that activate when the production count is updated, ensuring immediate visual and auditory feedback.

– 24 Keypad Input Program Controller (DC-GEN-24): 0-9 input, Set Parts Per Minute, Set Parts Per Second & Reset Actual, Set Seconds Per Parts & Reset Actual, Start & Enter Placed Timer, Pause/Resume Timer, +1 Actual, -1 Actual. Modular RJ-45 with 25 feet of cabling.

– Diffusive Reflective Object Sensor (DC-DIFF-SENS-10): Detects objects up to 10 feet with 25 feet of cabling.

– 2.3 inch, Red LED digits that can be viewed up to a total of 120 feet.

– Multicolored Andon light that flashes green and Piezo alarm that sounds off when Actual section increments for 3 seconds.

Similar Product

See DC-Digital Store

See tutorial video on YouTube

Contact us

No Comments

Leave a Reply

Your email address will not be published. Required fields are marked *

DC-Digital, Static Player Numbers Display, NLF Football Participents, Non-volatile Static Numbers Display, Four Section Static Display, College Football Display
Keypad Controlled
NFL, Student Football Showcase, Static Numbers Display w/Wireless Keypad Controller for College Campuses

DC-Digital is known for collaborating with a large number of companies to make custom products designed for specific purposes. In this case, DC-Digital has been working with a brand manufacturing corporation by the name of Foxmark to create something special for colleges who have students in the NFL. Today we’re …

DC-Digital, City Council Meeting Timer, Synchronized Master-Secondary Timer, Speaker Time Limit, Government Meeting Time Management, Public Forum Timer
Clocks
Custom, Wireless, Master-Secondary Speech Timer System w/ RF Controller & Wired Keypad Controller for City Counsel Meetings

The City of Carson City, Nevada, is taking a smart and efficient approach to managing public speaking during meetings with their new custom-built DC-40UTW-SYSTEM-W Multi-Function Master-Secondary Wireless Speech Timer System. Designed for accuracy, clarity, and ease of operation, this system ensures that every speaker gets an equal and fair amount …

DC-Digital, input output board used in connecting dc digital displays to the outside world protecting displays from outside world remote controls, Input Device Board, PNP Input Board, 5 VDC Multi-Input Board, Flexible Multi-Input Controls, Opto Boards for Contact Closures, Standard Input Devices
Clocks
How Opto Boards Supports Input Devices for our Timing and Counting Products

A baker smiles as the timer hits zero, sliding a tray of steaming, golden-brown rolls from the oven. At the zoo, children with puffed cheeks and wide eyes watch the seconds tick upward, testing how long they can hold their breath to match a hippo’s underwater stamina. In a factory, …