Factory Production Counter Emits Count Tone, Andon Light and Calculates Efficiency.

Counters

Valcom has been working with DC-Digital to create an Efficiency counter that could help keep track of the efficiency of their products produced per minute. This unit integrates several components to streamline product manufacturing. The 24 Keypad Input Program Controller (DC-GEN-24) allows Valcom to precisely set the desired production rate (units per second, units per minute or seconds per unit), and manage real-time adjustments, featuring a user-friendly 25 key keypad interface with a modular RJ-45 connection and 25 feet of cabling. The Diffusive Reflective Object Sensor (DC-DIFF-SENS-10) tracks object presence up to 10 feet away, feeding this data into the system to update the ‘Actual’ count incrementally. Each time a product has passed in front of the sensor it emits a 3 second buzz and lights a green Andon LED light while incrementing the count, comparing to the daily or shift planned goal and calculating the efficiency up to 200%. The 3 line display digits are 2.3-inch red LED’s visible from up to 120 feet, complemented by a multicolored Andon light and Piezo alarm that activate when the production count is updated, ensuring immediate visual and auditory feedback.

– 24 Keypad Input Program Controller (DC-GEN-24): 0-9 input, Set Parts Per Minute, Set Parts Per Second & Reset Actual, Set Seconds Per Parts & Reset Actual, Start & Enter Placed Timer, Pause/Resume Timer, +1 Actual, -1 Actual. Modular RJ-45 with 25 feet of cabling.

– Diffusive Reflective Object Sensor (DC-DIFF-SENS-10): Detects objects up to 10 feet with 25 feet of cabling.

– 2.3 inch, Red LED digits that can be viewed up to a total of 120 feet.

– Multicolored Andon light that flashes green and Piezo alarm that sounds off when Actual section increments for 3 seconds.

Similar Product

See DC-Digital Store

See tutorial video on YouTube

Contact us

No Comments

Leave a Reply

Your email address will not be published. Required fields are marked *

Adjustable increment amount 1-64 per count bulk product LED digital counter wired and wireless inputs controls, LED, Digital, Junction, BCD, Wireless Digital Counter, Dual-View Display System, Adjustable Increment Counter, Industrial LED Counter
Counters
Bulk Package Digital Product Counter Display with Adjustable Increment Value

DC-Digital recently completed a unique custom project for Haleon Group — the DC-806C-TERM-W-IN, a dual-view digital counter system designed for precision, convenience, and flexibility in real-world applications. This innovative display was engineered to meet Haleon’s specific request: a counter that can be viewed from both sides and controlled wirelessly or …

City Council Chambers Wireless LED Digital Timer System, City Council Timer, RF Controlled, Meeting Timer, Elapsed Time Display, Countdown Clock, Time of Day Display, Synchronization Timer
Clocks
City Council Meeting Wireless Synchronous Timer Systems w/Large LED Displays

The City of West Haven, UT, and the City of Sedona, AZ, both turned to DC-Digital for a reliable and efficient way to keep their city council meetings on schedule. The solution—our new DC-40UTW-Master Multipurpose Timers—offers precision, flexibility, and easy wireless operation designed specifically for environments where time management is …

Food processing washable countdown timer with washable remote controls LED Digital, Remote Control Timer, LED Countdown Display, Waterproof Digital Timer, Watertight Control Enclosure, Sanitary Industrial Timer, BCD Rotary Switch Timer
Countdown Timer
2
Food Processing Washable Digital Countdown Timer & Washable Remote Controls

When it comes to specialized timing solutions in the food industry, reliability, washability, and precision are essential. That’s exactly what our custom-built DC-25T-DN-BCD-NEMA delivers. Designed in collaboration with JBS Foods, this custom order highlights how DC-Digital adapts our timers to meet unique operational and sanitation requirements. This model is equipped …