Valcom has been working with DC-Digital to create an Efficiency counter that could help keep track of the efficiency of their products produced per minute. This unit integrates several components to streamline product manufacturing. The 24 Keypad Input Program Controller (DC-GEN-24) allows Valcom to precisely set the desired production rate (units per second, units per minute or seconds per unit), and manage real-time adjustments, featuring a user-friendly 25 key keypad interface with a modular RJ-45 connection and 25 feet of cabling. The Diffusive Reflective Object Sensor (DC-DIFF-SENS-10) tracks object presence up to 10 feet away, feeding this data into the system to update the ‘Actual’ count incrementally. Each time a product has passed in front of the sensor it emits a 3 second buzz and lights a green Andon LED light while incrementing the count, comparing to the daily or shift planned goal and calculating the efficiency up to 200%. The 3 line display digits are 2.3-inch red LED’s visible from up to 120 feet, complemented by a multicolored Andon light and Piezo alarm that activate when the production count is updated, ensuring immediate visual and auditory feedback.

– 24 Keypad Input Program Controller (DC-GEN-24): 0-9 input, Set Parts Per Minute, Set Parts Per Second & Reset Actual, Set Seconds Per Parts & Reset Actual, Start & Enter Placed Timer, Pause/Resume Timer, +1 Actual, -1 Actual. Modular RJ-45 with 25 feet of cabling.

– Diffusive Reflective Object Sensor (DC-DIFF-SENS-10): Detects objects up to 10 feet with 25 feet of cabling.

– 2.3 inch, Red LED digits that can be viewed up to a total of 120 feet.

– Multicolored Andon light that flashes green and Piezo alarm that sounds off when Actual section increments for 3 seconds.

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