Individual Factory Process Timers w/ Wireless Control & LED ANDON Light Indicators
This custom order features a total of eight DC-60T-DN-BCD-W wireless countdown timers, designed specifically for a lead-acid battery recycling facility where precision timing is critical to each stage of the process. Every timer is pre-configured to a specific duration, allowing operators to clearly track and manage each phase of the recycling procedure with consistency and accuracy, as request by Ecobat LLC.
Each unit is equipped with BCD rotary set switches located on the lower portion of the enclosure, enabling the customer to easily adjust timing values in minutes and seconds. Each switch corresponds to a digit, allowing for flexible configurations up to 99 minutes and 59 seconds. Once set, the timers function as countdown units, providing clear visual feedback throughout the process.
Operation is fully wireless via RF remote control, giving users the ability to start and reset each timer independently without needing direct line-of-sight. Each button on the remote corresponds to a specific timer, making it easy to manage multiple stages simultaneously. When a timer is activated, the integrated ANDON LED light turns red, indicating that the process is in progress. Once the countdown reaches zero, the light switches to green, signaling completion of that step.
The system is designed for both manual and future automated operation. In addition to wireless control, each timer includes wired control inputs, allowing for integration into automated systems if needed—eliminating the need for manual intervention down the line.
Key features and functionality include:
- Eight total wireless countdown timers (six shown in video)
- Each timer represents a unique stage in the recycling process
- BCD rotary switches for precise time configuration (up to 99:59)
- RF wireless remote control with individual start/reset buttons per timer
- Operating range of approximately 300 ft indoors and up to 1,500 ft outdoors
- No line-of-sight required for remote operation
- Integrated sealed LED ANDON lights for clear status indication
- Red: Timer active and counting down
- Green: Process complete
- High-visibility 6-inch LED displays viewable up to 300 ft away
- Durable extruded aluminum enclosure for industrial environments
- Weatherproof wireless receiver built into each unit
- 110V AC power input with ground connection
- Optional wired control inputs for automation integration
- Remote powered by 9V battery with belt clip for portability
Example timer configurations shown in this setup include:
- Timer 1: 30 seconds
- Timer 2: 1 minute
- Timer 3: 1 minute 50 seconds
- Timer 4: 2 minutes
- Timer 5: 10 seconds
- Timer 6: 1 minute
Each timer can be restarted at any time using the remote, ensuring flexibility during operation. The large LED digits and protruding display design provide wide-angle visibility, making it easy for operators to monitor progress from a distance.
For mounting, each enclosure includes adjustable teardrop mounting tabs located on the rear channel, allowing for quick and secure installation in a variety of industrial settings.
The DC-60T-DN-BCD-W system delivers a reliable, scalable, and user-friendly solution for managing multi-step industrial processes with precision timing and clear visual communication.
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