The people of Vertiv has requested a handsfree, countdown timer that could be used to regulate how long it takes thermal products from multiple areas. Our custom DC-25T-DN-BCD-Foot Switch End of Period Hands-Free Manual Operations Countdown Timer was engineered for customers who need to regulate production time without using their hands. This system allows operators to control and monitor countdown cycles while remaining fully engaged in their workflow, making it ideal for environments where manual tasks require constant hand use. By integrating foot switch activation with nonvolatile memory and a high-visibility LED display, this timer delivers consistent, repeatable timing control for product assembly, fabrication, packaging, or any process where precision and efficiency are critical.

The primary goal of this custom configuration is to provide a hands-free timing solution that retains programmed settings even after power loss. Thanks to its nonvolatile memory, each foot switch can be individually programmed with a specific countdown duration. Once the desired time is set, the information is stored and ready for repeated use without reprogramming.

Operation is straightforward and intuitive. The unit includes three separate DC-25 foot switches, each connected to a clearly labeled terminal block using dry contact wiring. The wires are laminated and labeled one, two, and three, corresponding to each foot switch. Because the connections are dry contact, the system allows flexibility for integrating other compatible devices if needed.

To program a countdown time for any foot switch:

• Press and hold the desired foot switch until the minute section of the display begins flashing.
• Use the two push button switches located at the top of the enclosure to set the time in tens and ones of minutes.
• Release the foot switch and wait a few seconds for the display to stop flashing, confirming the time has been stored.

For example, if Foot Switch 1 is set to one minute, pressing it will immediately begin the countdown from 01:00. Pressing the same foot switch again during operation resets the timer and restarts the programmed duration. Each of the three foot switches can be set independently, allowing different timed processes to be triggered instantly without reconfiguration.

When the countdown reaches zero, the DC-EOPB-7595 end-of-period alarm activates for three seconds. The buzzer output is adjustable between 75 and 95 dB, providing flexibility depending on ambient noise levels. In the demonstration, the alarm sounds at 95 dB, ensuring it can be clearly heard across a busy production area.

From a hardware standpoint, this model is built for durability and visibility in industrial environments. The enclosure is constructed from 14-gauge aluminum with a black powder-coated finish and carries an IP60 rating for protection. The 2.3-inch LED display is viewable from up to 120 feet away, making it easy to monitor countdown status across larger workspaces.

Key hardware and performance specifications include:

• Four-digit LED display
• Programmable up to 99 minutes
• Displays minutes and seconds only (no hundredths or shift digits)
• Operates at 12 volts
• 2.3-inch digits viewable up to 120 feet
• IP60-rated 14-gauge aluminum enclosure
• 4×4 or 2×4 electrical rough-in slotted knockout drops for mounting

Included accessories and configuration details:

• Three DC-25 foot switches, each with 25 feet of cabling
• Individual programming capability for each foot switch
• DC-EOPB-7595 adjustable 75–95 dB end-of-period buzzer
• Two push button switches for programming minutes (tens and ones) in place of traditional BCD rotary switches

Although the product name references BCD functionality, this custom build utilizes push button programming rather than rotary BCD switches, simplifying time adjustment while maintaining accuracy and reliability.

The DC-25T-DN-BCD-Foot Switch Countdown Timer is a practical solution for manufacturers and operators who need precise, repeatable timing control without interrupting manual tasks. By combining hands-free activation, independent timing channels, durable construction, and a loud adjustable end-of-period alarm, this unit enhances workflow efficiency while maintaining clear, dependable time regulation across operations.

See similar product: DC-25T-DN-BCD-FOOT-EOP

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