The DC-407C-Rate-Min Production Line Counter is a reliable and efficient solution designed to help manufacturers accurately track both production totals and output rates in real time. This standard order is being prepared for C & M Antonio Filo Pastry, a bakery production company based in Australia, where maintaining consistent batch counts and monitoring production speed is essential to daily operations.

In a fast-paced production environment like a commercial bakery, knowing exactly how many batches are completed—and how quickly products are being produced—can significantly improve efficiency and quality control. The DC-407C-Rate-Min addresses both of these needs by combining a total counter with a rate-per-minute display, giving operators immediate insight into production performance.

At the core of the system is a diffused reflective object sensor that detects items as they pass in front of it. Each time an object is sensed, the total counter increments. At the same time, the system calculates how many objects are detected per minute, updating the rate display accordingly. As more items pass the sensor, the rate increases dynamically, providing a live snapshot of throughput.

To demonstrate how this works, an object—such as a simple piece of paper—can be waved in front of the sensor. With each pass, the total count increases, showing how batches or items are being tracked. As the frequency of detection increases, the rate display rises as well. When the rate exceeds the maximum displayable value, the unit will indicate “High,” signaling that it has reached its upper limit of 99 counts per minute.

In addition to automatic counting, the system includes a wireless handheld remote controller that allows for manual input and control. This is particularly useful in situations where batches need to be adjusted or tracked without relying solely on the sensor.

Key remote functions include:

• +1 button to increment the count manually
• -1 button to subtract from the count
• Zero button to reset the display back to zero
• Set button to initiate gradual counting, which can be stopped by pressing the button again

This flexibility ensures that operators can maintain accurate counts even in complex or changing production scenarios.

From a hardware standpoint, the DC-407C-Rate-Min is built for durability and visibility in industrial environments. The unit features a rugged aluminum enclosure with a black powder-coated finish that resists fingerprints and wear. Its dimensions measure 32 inches wide, 16 inches tall, and 2.25 inches deep, making it substantial enough for clear visibility without being intrusive.

The display is designed for readability at a distance, with 4-inch digits that can be seen from up to 20 feet away. The rate counter uses two digits, allowing values up to 99, while the total counter uses five digits, supporting counts up to 99,999. This combination ensures both short-term rate tracking and long-term production totals are clearly visible at all times.

Additional hardware features include:

• Power input of 120 to 240 VAC with a 6-foot grounded power cord
• Five adjustable teardrop mounting tabs for secure and flexible installation
• A diffused reflective object sensor with a 10-foot sensing range
• A 25-foot sensor cord connected via an NPN terminal block

The included WRCT-4 wireless handheld remote controller is equipped with four sealed membrane push buttons and offers a range of up to 1500 feet outdoors and 300 feet indoors, providing convenient control from virtually anywhere within the facility.

Overall, the DC-407C-Rate-Min Production Line Counter delivers a straightforward yet powerful solution for tracking production totals and monitoring output rates. For operations like C & M Antonio Filo Pastry, this system helps streamline workflow, maintain accuracy, and ensure production goals are consistently met.

See similar product: DC-406C-2-EFF-SENS

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