Assembly Line, Product Timing, Sensor Activated Count Up-Timer w/ ANDON for Industrial Factories in Fast Paced Environments

DC-Digital, Production line timer with andon light and sensor for remote start and pause. accumulates the time. local master reset, Automated Sensory Up-Timer, Object Sensor Timer, Industrial Time Monitoring Sensor, Product Sensor Up-Timer, Assembly Line Timer
Count Up timer

DC-Digital is proud to introduce the DC-25T-UP-TERM, a specialized timer system built by combining several of our core technologies into one integrated, industrial-grade solution. This custom configuration is designed for environments that demand real-time visual monitoring, hands-free activation, and flexible control inputs.

At its core, the DC-25T-UP-TERM is a digital count-up timer enhanced with an ANDON indicator light and a diffusive reflective proximity sensor. Together, these components work seamlessly to detect objects and measure elapsed time with visual feedback.

Core Functionality Overview:

The system operates through proximity detection. The moment an object passes in front of the sensor:

  • The timer starts counting up automatically.
  • The ANDON light activates to indicate that the timer is running.
  • Once the object leaves the sensor’s range, the timer pauses, retaining the time on display.
  • When the object re-enters the sensor’s range, the timer resumes counting from where it left off.
  • When the timer is no longer active, the ANDON light automatically shuts off.

This design allows for completely hands-free time monitoring, ideal for production lines, workstation timing, or process auditing.

Adjustability and Visual Indicators:

  • The diffusive reflective sensor is adjustable up to 10 meters, offering versatility across varying industrial layouts.
  • An LED indicator on the sensor provides real-time feedback, confirming the presence of an object in its range.
  • The sensor features sensitivity controls to fine-tune the detection zone, ensuring accurate readings without triggering from unrelated background movement.
  • Built-in daytime and nighttime modes allow operators to optimize sensor performance according to ambient light levels.

ANDON Light Customization:

The ANDON system enhances operational visibility. Available LED color options include:

  • White
  • Red
  • Blue
  • Yellow
  • Green

Users can easily switch between colors during setup by accessing internal wiring connections. This gives each installation the flexibility to match existing visual protocols or safety standards.

Additional Timer Features:

  • Zero Reset Functionality: A built-in push-button reset clears the timer—but only when no object is present in front of the sensor, preventing accidental resets mid-process.
  • Time Display Format:
    • Initial timing begins with hundredths and tenths of a second.
    • Upon reaching one minute, the format automatically shifts to a colon display for minutes and hours.
    • The maximum timing capacity is 99 hours.

Hardware Specifications and Inputs:

The DC-25T-UP-TERM is housed in a 16-gauge all-aluminum vented enclosure, designed for durability and adaptability:

  • Compatible with four-square or handy box mounting
  • Includes three knockouts for wire routing—two on the sides and one in the back
  • Runs on 24V DC, with options to power via a 6-foot coaxial plug or customer-supplied 24V input via clearly labeled terminal blocks
  • Equipped with a three-input control board, accepting:
    • Contact closure
    • PNP signals
    • 5 to 30V DC inputs

Conclusion:

The DC-25T-UP-TERM brings together robust timing, visual indication, and contactless control in a single, easy-to-install unit. By combining a customizable ANDON light and a highly sensitive reflective sensor with a high-precision timer, DC-Digital continues to provide practical, tailored solutions for industrial and commercial environments.

Whether you’re looking to automate workstation timing, enhance visibility for production status, or integrate hands-free operation into your workflow, the DC-25T-UP-TERM offers a dependable and adaptable solution.

See similar product: DC-25T-UP-TERM

Watch tutorial video on YouTube

Visit DC-Digital website

Contact us to ask about our custom product!

No Comments

Leave a Reply

Your email address will not be published. Required fields are marked *

DC-Digital, Countdown timer, Multicolored Andon Light Tower, wireless remote controlled, white table, sand bath, dental manufacture
Countdown Timer
Customized, Sand Bath Countdown Timer w/ ANDON Light & Wireless Remote for Dental Manufacture Companies

This custom DC-40T-DN-W-ANDON Dental Countdown Timer was built specifically for G & H Orthodontics, a medical manufacturing facility specializing in dental products such as brackets, bands, and other orthodontic attachments. In a production-driven dental environment where timing consistency directly impacts quality and throughput, this countdown timer provides a reliable and …

Arcade Basketball Buzzer, Outdoor Game Sensor, NEMA 4X Enclosure, Industrial Game Control, Adjustable Area Sensor, Basketball Score Detection, Outdoor
Bell Ringers
Basketball Game Scoring Buzzer and Light Controller for Amusement Park Games

We at DC-Digital would like to showcase our new DC-BB-Game-Box Amusement Device MFG Game Buzzer and Light Controller System, a purpose-built control attachment designed for amusement park and arcade game manufacturers. This system is engineered to provide clear visual and audible feedback when a successful basketball shot is made, enhancing …

DC-Digital Up-timer, Rise UP Climbing, Stainless Steel Switches, 35 feet cable, Black powder coated,120-240 VAC Wall Adapter, Rock Climbing Timer, Sports Timing Display, Training Performance Timer, Industrial Digital Timer, Climbing Competition Equipment, Wall Mounted Timer
Count Up timer
2.3 Inch, Up-Timer with Stainless Steel Button Switch for Competitive Rock Climbing Facility

This custom DC-25T-UP-TERM Rock Climbing Up-Timer was built specifically for Rise-Up Climbing, a rock climbing recreation facility looking to accurately track how long it takes climbers to reach a designated goal on the wall. Designed for competitive and recreational climbing environments, this up-timer provides a clear, reliable way for climbers …