Computer Controlled Master Clock System to stagger production times and breaks

Clocks

Coordinating labor efforts on an assembly line can be very challenging. What do the end of line laborers do to be productive while the start of line laborers complete their first process cycles? How can manufacturers reduce cyclical work in process that exists between subsequent processes? When the product is perishable, or human food, how can manufacturers reduce spoilage and ensure proper handling to meet quality standards? For JBS USA, the US branch of the world’s leading animal protein processor, the best solution is to schedule laborers in staggered shifts. This introduces new challenges in time management. DC-Digital has a solution. Our EZ-Time Master Clock and Bell Schedule software for Windows provides an intuitive interface to complex bell scheduling. Combined with our DC-40 secondary clocks with custom firmware and integrated relay, the system mitigates the challenges of complex time management. Each secondary clock is addressable in the software to keep time for its shift. When it’s time for breaks or lunch, the clocks ring a bell with the relay, then countdown the time remaining in the break or lunch, before ringing the bell again and resuming time-of-day operation. 21 different shift schedules keep the meat fresh while one software and 21 clocks keeps everyone on time.

[ss_product id=’605496a4-bb30-11e6-8a18-0fad99045bca’ sku=’EZ-Time%20wireless%20clock%20bundle’ ]EZ-Time wireless clock bundle with 5 digital clocks and relay module[/ss_product]

[ss_product id=’6069cd62-bb30-11e6-81a8-7b16f346e5b2′ sku=’DC-40-W-System’ ](DC-40-W-System) RF Wireless, Synchronized Secondary Time of Day Clock – 4.0 Inch Digit Height , 4 Digit, Red LED, 12/24 Hour[/ss_product]

NEMA Enclosed, Master-Secondary, Andon light, WR-6T-NEMA Controller, Dry Mix Batch Timer, Countdown Timer
Countdown Timer
Multi-Level Food Processing Timer & ANDON System w/wired remote controls

DC-Digital created the multi-level (between first and second floor) food processing timing system for food processing plant. At the onset of beginning of the process the top floor (Second floor) presses the start button all the while, on both displays, the preset timing begins and the ANDON light illuminates yellow …

DC-Digital, Countdown Timer, Barcode Scanner, Barcodes, Andon Light, Pre-set Timer
Countdown Timer
Digital Countdown Timer for Conveyor Belt Factories W/ Set Barcodes & Scanner

In high-paced factory environments, precision timing is critical to maintaining efficiency and productivity. Introducing the DC-40T-DN-Barcode Down-Timer, the latest innovation from DC-Digital. This advanced timer builds on the functionality of our original model, now featuring an enhanced shift digit function that allows seamless transitions between hours and minutes or minutes …

multi-process production countdown timer system with total elapsed time
Countdown Timer
Multi-Process Production Timer System with Total Elapsed Time

“Multi-Process Production Countdown Timer – Custom Manufactured by DC-Digital“ Introduction: Welcome to our demonstration of the Multi-Process Production Countdown Timer, a custom-manufactured solution by DC-Digital. This advanced timing system is designed to streamline industrial processes by managing up to three separate timers within a single enclosure. The system provides real-time …