{"id":5705,"date":"2025-10-06T09:09:48","date_gmt":"2025-10-06T14:09:48","guid":{"rendered":"https:\/\/dc-digital.com\/wordpress\/?p=5705"},"modified":"2025-10-06T09:09:48","modified_gmt":"2025-10-06T14:09:48","slug":"adjustable-increment-2-sided-bulk-production-counter-wired-plc-wireless-controls","status":"publish","type":"post","link":"https:\/\/dc-digital.com\/wordpress\/2025\/10\/adjustable-increment-2-sided-bulk-production-counter-wired-plc-wireless-controls\/","title":{"rendered":"Bulk Package Digital Product Counter Display with Adjustable Increment Value"},"content":{"rendered":"\n<p>DC-Digital recently completed a unique custom project for <a href=\"https:\/\/www.haleon.com\/\" data-type=\"link\" data-id=\"https:\/\/www.haleon.com\/\">Haleon Group<\/a> \u2014 the <strong>DC-806C-TERM-W-IN<\/strong>, a dual-view digital counter system designed for precision, convenience, and flexibility in real-world applications. This innovative display was engineered to meet Haleon\u2019s specific request: <strong>a counter that can be viewed from both sides<\/strong> and <strong>controlled wirelessly or via wired connections<\/strong> \u2014 all while remaining intuitive to operate and simple to maintain.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Overview of the DC-806C-TERM-W-IN<\/strong><\/h3>\n\n\n\n<p>The DC-806C-TERM-W-IN is a <strong>six-digit indoor LED counter<\/strong> built with DC-Digital\u2019s signature attention to durability and performance. Although similar in structure to our outdoor models, this particular unit has <strong>reduced-intensity indoor LEDs<\/strong> and omits the IP-66 waterproofing materials. It\u2019s powered by a <strong>six-foot, 120 VAC plug-in cord<\/strong>, making setup fast and straightforward.<\/p>\n\n\n\n<p>What sets this model apart is its <strong>dual-control capability<\/strong> \u2014 users can operate it <strong>wirelessly or through direct wired controls<\/strong> simultaneously. This provides unmatched flexibility in different industrial or production settings.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Wireless Remote Features<\/strong><\/h3>\n\n\n\n<p>Haleon\u2019s setup includes a <strong>wireless remote<\/strong> that provides full functionality with ease of mobility.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The remote includes <strong>+1<\/strong>, <strong>-1<\/strong>, <strong>Set<\/strong>, and <strong>Reset to Zero (0)<\/strong> functions.<\/li>\n\n\n\n<li>It operates using a <strong>9-volt alkaline battery<\/strong> and includes a <strong>belt clip<\/strong> for convenience.<\/li>\n\n\n\n<li>The wireless signal allows operators to control the counter remotely without interrupting workflow or requiring access to the mounted junction box.<\/li>\n<\/ul>\n\n\n\n<p>The wireless remote ensures that count adjustments can be made instantly, keeping operations efficient and user-friendly.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Wired Control System<\/strong><\/h3>\n\n\n\n<p>In addition to wireless control, the DC-806C-TERM-W-IN also includes a <strong>wired control junction box<\/strong>.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The wired setup includes <strong>increment (+1)<\/strong>, <strong>decrement (-1)<\/strong>, and <strong>reset to zero (0)<\/strong> controls.<\/li>\n\n\n\n<li>Unlike the wireless remote, the wired interface does <strong>not include the \u201cSet\u201d function<\/strong>, focusing instead on quick and precise manual adjustments.<\/li>\n\n\n\n<li>The wiring uses <strong>color-coded connections<\/strong> (brown for reset, blue for decrement, yellow for increment) that can be easily tied into switch commons, providing seamless integration into Haleon\u2019s workflow.<\/li>\n<\/ul>\n\n\n\n<p>This dual setup ensures reliability and redundancy \u2014 even if the remote battery runs low, operations can continue uninterrupted through the wired interface.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Adjustable Increment Control with BCD Switches<\/strong><\/h3>\n\n\n\n<p>One of the standout features of the DC-806C-TERM-W-IN is its <strong>customizable increment and decrement values<\/strong>. Haleon wanted the ability to adjust how much each count changes per input pulse. To meet this need, DC-Digital integrated <strong>BCD (Binary Coded Decimal) dip switches<\/strong> directly into the junction box cover.<\/p>\n\n\n\n<p>These dip switches allow users to set the increment value anywhere from <strong>1 to 64 per count<\/strong>. The configuration is extremely simple:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Each of the <strong>six dip switches<\/strong> represents a binary position.<\/li>\n\n\n\n<li>When all switches are off (down), the increment equals <strong>+1<\/strong>.<\/li>\n\n\n\n<li>Users can flip the switches up in various combinations to achieve different increment values (e.g., +2, +4, +8, etc.).<\/li>\n\n\n\n<li>These settings are retained in the junction box, keeping the setup compact, durable, and easy to access when needed.<\/li>\n<\/ul>\n\n\n\n<p>This allows precise control over counting behavior \u2014 essential for specialized manufacturing and production monitoring applications.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Performance and Functionality<\/strong><\/h3>\n\n\n\n<p>The counter operates smoothly, ramping up speed as counts increase. When the <strong>Set<\/strong> function is held, the count accelerates to allow large number adjustments quickly, and pressing <strong>Set<\/strong> again pauses the increment for fine-tuning with <strong>+1<\/strong> and <strong>-1<\/strong> controls. This makes it ideal for applications requiring both bulk adjustments and high precision.<\/p>\n\n\n\n<p>The system\u2019s <strong>six-digit display<\/strong> ensures readability even from a distance, and the <strong>dual-view configuration<\/strong> ensures visibility from both sides \u2014 perfect for production floors or workstations where visibility from multiple angles is essential.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Conclusion<\/strong><\/h3>\n\n\n\n<p>The <strong>DC-806C-TERM-W-IN<\/strong> is a shining example of DC-Digital\u2019s ability to create custom, user-focused timing and counting solutions. Haleon Group\u2019s request for a dual-view, dual-control, adjustable counter was met with a design that\u2019s both powerful and easy to use.<\/p>\n\n\n\n<p>This project demonstrates how DC-Digital continues to lead in <strong>custom-built digital displays<\/strong> \u2014 adapting technology to fit each customer\u2019s exact operational needs. Whether wireless, wired, or both, DC-Digital\u2019s counters are engineered for reliability, visibility, and precision.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p>See product: <a href=\"https:\/\/dc-digital.com\/store\/DC-806C-TERM-W-IN-8-Inch-LED-Digital-Counter-Wired-Wireless-Remote-Controlled-INDOOR.html\" data-type=\"link\" data-id=\"https:\/\/dc-digital.com\/store\/DC-806C-TERM-W-IN-8-Inch-LED-Digital-Counter-Wired-Wireless-Remote-Controlled-INDOOR.html\">DC-806C-TERM-W-IN<\/a><\/p>\n\n\n\n<p>See instruction video: <a href=\"https:\/\/youtu.be\/SSOgVvpfcDA\">DC-806C-TERM-W-IN VIDEO<\/a><\/p>\n\n\n\n<p>See other<a href=\"https:\/\/dc-digital.com\/store\/Digital-LED-Counters-Home.html\"> DC-Digital Counters<\/a><\/p>\n\n\n\n<p>Please contact us about this product or for more information on customizing our standard products to fit your specific needs; <a href=\"https:\/\/dc-digital.com\/store\/contact-us.php\">Contact us<\/a>!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>DC-Digital recently completed a unique custom project for Haleon Group \u2014 the DC-806C-TERM-W-IN, a dual-view digital counter system designed for precision, convenience, and flexibility in real-world applications. This innovative display was engineered to meet Haleon\u2019s specific request: a counter that can be viewed from both sides and controlled wirelessly or &hellip; <\/p>\n","protected":false},"author":3,"featured_media":5706,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[196,239,281],"tags":[401,584,103,282,583,425,490],"class_list":["post-5705","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-counters","category-manufacturing","category-production-counter","tag-counter","tag-dc-806","tag-dc-digital","tag-production-counter","tag-rf-wireless","tag-wireless-controller","tag-wirelessly-controlled"],"_links":{"self":[{"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/posts\/5705","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/comments?post=5705"}],"version-history":[{"count":6,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/posts\/5705\/revisions"}],"predecessor-version":[{"id":7312,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/posts\/5705\/revisions\/7312"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/media\/5706"}],"wp:attachment":[{"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/media?parent=5705"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/categories?post=5705"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/tags?post=5705"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}