{"id":3956,"date":"2026-05-04T07:41:11","date_gmt":"2026-05-04T12:41:11","guid":{"rendered":"https:\/\/dc-digital.com\/wordpress\/?p=3956"},"modified":"2026-05-04T07:41:11","modified_gmt":"2026-05-04T12:41:11","slug":"johnson-controls-bacteria-chamber-airlock-timers","status":"publish","type":"post","link":"https:\/\/dc-digital.com\/wordpress\/2026\/05\/johnson-controls-bacteria-chamber-airlock-timers\/","title":{"rendered":"Bacteria Chamber Airlock Timers for Johnson Controls"},"content":{"rendered":"\n<p>Maintaining strict process control is critical in environments where product safety directly impacts human health. In pharmaceutical manufacturing\u2014especially for products introduced into sensitive areas like the human eye\u2014compliance with FDA regulations is non-negotiable. To meet these rigorous standards, a pharmaceutical company partnered with <a href=\"https:\/\/www.johnsoncontrols.com\/about-us\/our-company\" data-type=\"link\" data-id=\"https:\/\/www.johnsoncontrols.com\/about-us\/our-company\">Johnson Controls<\/a> to implement a reliable timing solution across their production facility: the <a href=\"https:\/\/dc-digital.com\/store\/DC-25T-DN-BCD-DC-Digital-2-3-Inch-LED-Digital%20-BCD-Rotary-Switch-Set-Multi-Input-PLC-Relay-Sensor-Controlled-Countdown-Timer-Clock.html\" data-type=\"link\" data-id=\"https:\/\/dc-digital.com\/store\/DC-25T-DN-BCD-DC-Digital-2-3-Inch-LED-Digital%20-BCD-Rotary-Switch-Set-Multi-Input-PLC-Relay-Sensor-Controlled-Countdown-Timer-Clock.html\">DC-25T-DN-BCD countdown timer.<\/a><\/p>\n\n\n\n<h4 class=\"wp-block-heading\">Supporting FDA-Compliant Airlock Procedures<\/h4>\n\n\n\n<p>In this application, the timers were installed at each access point leading into the sterile production area. These access points function as airlock chambers, where incoming materials\u2014specifically ingredient drums\u2014must undergo a sanitization process before entering the controlled environment.<\/p>\n\n\n\n<p>Each airlock uses a sterilizing agent to eliminate bacteria and other contaminants. To ensure effectiveness, the drums must remain inside the chamber for a precise, predetermined duration. The <a href=\"https:\/\/dc-digital.com\/store\/DC-25T-DN-BCD-DC-Digital-2-3-Inch-LED-Digital%20-BCD-Rotary-Switch-Set-Multi-Input-PLC-Relay-Sensor-Controlled-Countdown-Timer-Clock.html\">DC-25T-DN-BCD timer<\/a> enforces this process by counting down the required dwell time and restricting access during the cycle.<\/p>\n\n\n\n<p>Using an integrated relay, the timer can lock out entry to the airlock until the countdown is complete. This prevents premature access and helps guarantee that every batch meets the required sterilization standards. At a glance, operators can clearly see how much time remains before it is safe to proceed, improving both compliance and workflow efficiency.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">Simple, Reliable Operation for Demanding Environments<\/h4>\n\n\n\n<p>What sets the <a href=\"https:\/\/dc-digital.com\/store\/DC-25T-DN-BCD-DC-Digital-2-3-Inch-LED-Digital%20-BCD-Rotary-Switch-Set-Multi-Input-PLC-Relay-Sensor-Controlled-Countdown-Timer-Clock.html\" data-type=\"link\" data-id=\"https:\/\/dc-digital.com\/store\/DC-25T-DN-BCD-DC-Digital-2-3-Inch-LED-Digital%20-BCD-Rotary-Switch-Set-Multi-Input-PLC-Relay-Sensor-Controlled-Countdown-Timer-Clock.html\">DC-25T-DN-BCD<\/a> apart is its straightforward and durable control interface. The unit is operated through three external terminals connected to an internal opto-isolated board, ensuring dependable performance in industrial settings.<\/p>\n\n\n\n<p>Large, red momentary push buttons provide intuitive control:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Start\/Stop<\/strong> allows operators to begin or pause the countdown.<\/li>\n\n\n\n<li><strong>Reset (Terminal 2)<\/strong> returns the timer to its preset value.<\/li>\n\n\n\n<li><strong>Restart (Terminal 3)<\/strong> immediately restarts the countdown from the preset time and begins timing again\u2014an especially useful feature in fast-paced environments where efficiency matters.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">Flexible Time Presets with BCD Rotary Controls<\/h4>\n\n\n\n<p>The timer features BCD rotary switches located on the unit, allowing users to precisely set countdown durations. With a simple adjustment using a flathead screwdriver, operators can configure times up to <strong>99 minutes and 59 seconds<\/strong>. This flexibility ensures the timer can accommodate a wide range of process requirements.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">Built for Visibility and Durability<\/h4>\n\n\n\n<p>Designed with industrial use in mind, the DC-25T-DN-BCD includes:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>2.3-inch high-intensity LED display<\/strong> for long-distance visibility<\/li>\n\n\n\n<li><strong>Black powder-coated aluminum enclosure<\/strong> that resists fingerprints, dust, and mold<\/li>\n\n\n\n<li><strong>Versatile mounting options<\/strong> with 2&#215;4 and 4&#215;4 teardrop knockouts for easy installation<\/li>\n\n\n\n<li><strong>Wide-range power input (120\u2013240 VAC)<\/strong> with an included plug-in adapter for convenience<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">A Reliable Solution for Critical Timing Applications<\/h4>\n\n\n\n<p>By combining precise timing control, clear visual feedback, and rugged construction, the DC-25T-DN-BCD plays a vital role in maintaining sterile conditions and meeting FDA process requirements. Whether used in pharmaceutical production, food processing, or other regulated environments, this timer helps ensure that critical procedures are followed accurately\u2014every time.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p>See standard product: <a href=\"https:\/\/dc-digital.com\/store\/DC-25T-DN-BCD-DC-Digital-2-3-Inch-LED-Digital%20-BCD-Rotary-Switch-Set-Multi-Input-PLC-Relay-Sensor-Controlled-Countdown-Timer-Clock.html\" data-type=\"link\" data-id=\"https:\/\/dc-digital.com\/store\/DC-25T-DN-BCD-DC-Digital-2-3-Inch-LED-Digital%20-BCD-Rotary-Switch-Set-Multi-Input-PLC-Relay-Sensor-Controlled-Countdown-Timer-Clock.html\">DC-25T-DN-BCD<\/a><\/p>\n\n\n\n<p>Watch <a href=\"https:\/\/youtu.be\/O2tbMV-UExM\" data-type=\"link\" data-id=\"https:\/\/youtu.be\/O2tbMV-UExM\">tutorial video<\/a> about standard product on YouTube<\/p>\n\n\n\n<p>Visit our <a href=\"https:\/\/dc-digital.com\/store\/index.php\" data-type=\"link\" data-id=\"https:\/\/dc-digital.com\/store\/index.php\">DC-Digital website<\/a><\/p>\n\n\n\n<p><a href=\"https:\/\/dc-digital.com\/store\/contact-us.php\" data-type=\"link\" data-id=\"https:\/\/dc-digital.com\/store\/contact-us.php\">Contact us <\/a>to ask about our customized products!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Maintaining strict process control is critical in environments where product safety directly impacts human health. In pharmaceutical manufacturing\u2014especially for products introduced into sensitive areas like the human eye\u2014compliance with FDA regulations is non-negotiable. To meet these rigorous standards, a pharmaceutical company partnered with Johnson Controls to implement a reliable timing &hellip; <\/p>\n","protected":false},"author":3,"featured_media":3964,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[248,276,239,180],"tags":[550,595,596,37,38,25,103,232,231,234,660,233,415],"class_list":["post-3956","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-countdown-timer","category-maintenance-timer","category-manufacturing","category-timers","tag-2-3-led-digit","tag-black-powder","tag-black-powder-coated","tag-count-down-timer","tag-countdown-timer","tag-dc-25","tag-dc-digital","tag-plc","tag-remote-controlled-from-relay","tag-sensor","tag-start-stops-function","tag-switch","tag-terminal-block"],"_links":{"self":[{"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/posts\/3956","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/comments?post=3956"}],"version-history":[{"count":8,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/posts\/3956\/revisions"}],"predecessor-version":[{"id":7856,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/posts\/3956\/revisions\/7856"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/media\/3964"}],"wp:attachment":[{"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/media?parent=3956"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/categories?post=3956"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/dc-digital.com\/wordpress\/wp-json\/wp\/v2\/tags?post=3956"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}